Fusion-Bound Resin Binder is specifically designed for the installation of high-performance, permeable, and decorative resin-bound surfaces. Its advanced formulation ensures a durable, flexible, and long-lasting finish, making it the ideal choice for a variety of applications.
Ideal Applications
Driveways – Delivers a hard-wearing and visually appealing surface with excellent resistance to daily wear and tear.
Patios & Walkways – Provides a smooth, seamless finish that enhances outdoor spaces while supporting natural drainage.
Public Spaces & Pathways – Offers a low-maintenance, slip-resistant solution ideal for areas with high foot traffic.
Commercial & Retail Areas – Creates an attractive, durable, and functional surface suited for business environments.
Swimming Pool Surrounds – Ensures a water-permeable, non-slip finish that enhances safety and drainage.
Playgrounds & Recreational Areas – Provides a safe, impact-resistant, and aesthetically pleasing surface for children’s play zones.
Fusion-Bound Resin Binder is designed to bond seamlessly with natural aggregates, forming a flexible yet robust surface that withstands environmental stresses. Its UV-stable composition prevents discoloration, while high permeability eliminates water pooling, reducing the risk of surface damage and cracking.
Parts & Composition
Fusion-Bound Resin Binder is a two-component polyurethane resin system, ensuring superior adhesion, strength, and weather resistance.
Component Breakdown:
✔ Part A (Base Resin): A high-performance, solvent-free polyurethane providing exceptional flexibility, adhesion, and UV stability.
✔ Part B (Hardener): A specialized isocyanate-based curing agent that reacts with Part A to form a strong, durable bond.
Additional Performance Enhancements:
- Fine Aggregates/Binding Sand – Improves strength and ensures full resin penetration and adhesion.
- Anti-Slip Aggregate/Glass Beads (Optional) – Enhances slip resistance, particularly on steep surfaces and high-traffic zones.
- Accelerator Catalyst (Optional) – Optimizes curing time in colder conditions, maintaining surface integrity and performance.
- Crack Reduction Mesh – Adds tensile stiffness to the resin-bound stone, helping prevent cracking and making it ideal for overlay applications.
This carefully balanced formulation guarantees a long-lasting, permeable, and visually appealing finish, while offering outstanding durability, flexibility, and resistance to harsh weather conditions.
How to Mix Fusion-Bound Resin Binder
Proper mixing is essential to achieve the desired quality and strength in your resin-bound surface. Follow these steps for optimal results:
Step 1: Prepare the Resin Binder
- Pour Part B (Hardener) into the Part A bucket.
- Mix using a low RPM mixer for 1 minute to ensure both components are fully blended.
Step 2: Add Aggregate to Forced Action Mixer
- Once the resin binder is mixed, add the dried aggregates (natural stone blend) into a forced action mixer.
- Ensure the stone is evenly distributed before adding the resin.
Step 3: Add the Mixed Resin Binder to the Aggregates
- Pour the pre-mixed resin (Part A + Part B) into the forced action mixer over the aggregates.
- Mix for 1 minute to ensure all aggregates are coated evenly.
Step 4: Add Sand/Binding Aggregate
- Add the sand or fine binding aggregates to improve strength and stability.
- Mix for an additional 2 minutes to ensure full incorporation.
Step 5: Empty the Mixer in Two Loads
- Once the mix is ready, empty half of the batch into a wheelbarrow.
- Fill a second wheelbarrow with the remaining mix, ensuring both loads are evenly timed.
- Do not let the second wheelbarrow mix significantly longer than the first. If necessary, pause the mixer until you’re ready to empty the second half.
Step 6: Apply the Resin Bound Mix
- Immediately spread the mixed resin-bound material onto the prepared base using a steel float.
- Aim for an even application at 15-20mm thickness.
Important Mixing Tips
✅ Always pour Part B into Part A before mixing.
✅ Use a forced action mixer—not a cement mixer—to ensure thorough blending.
✅ Follow the correct order: Mix resin first, then add stone, then add resin to mixer, then add sand.
✅ Mix in small, consistent batches to maintain uniformity.
✅ Avoid over-mixing—stop the mixer when the second half is ready to empty.
✅ Work efficiently to ensure resin doesn’t start curing before application.
Fusion-Bound Resin Binder provides an ideal balance of durability, flexibility, and aesthetic appeal for a variety of surfacing projects. Proper mixing ensures that the resin binds perfectly with aggregates, forming a seamless, long-lasting surface.
If you’re ready to begin your resin-bound project, or if you need assistance, contact us today!
